Knitting Machines

Rovermac does 100% inspection of the knit fabrics with Intelligent Inspection Machines. Using in-house software, the machines capture all the data on defects and contamination and grade the fabrics to ensure 100% customer delight. Once inspected and once rolls have been cut to stipulated weight,
they are automatically packed and made ready for dispatch. The “Seven Gate Quality Assurance System” provides a strong platform for zero defects.

 

State of the art on-line inspection and off-line inspection on tension free inspection machines ensures only the best in quality fabrics are allowed to bear the Rovermac name

 

Sequential packing ensures that the customers get one lot from one machine to help improve within-the-lot colour variations.

 

Yarns used in knitting are contamination controlled through several stages.

 

At the raw cotton stage, in the blow room, the colour contamination is removed through two foreign fibre separators and finally the residual colour contaminations are removed by clearers in the auto corners.

 

Rovermac’s technical team is well versed in maintaining the correct stitch length, correct weight per square meter and controlling the spirality to the bare minimum.

 

Regular tests include dyeing of fabrics to check the uniformity in dye absorption besides other standard quality controls.

 

Each roll has a quality sticker indicating the total defects and type of defects and is bar-coded.

 

Repeat orders from customers and acquisition of new customers through references has made Rovermac’s knit fabric division the largest exporter of knit fabrics from India.

 

Uses open width machines to produce crease-mark-free cotton/Lycra and Viscose/Lycra fabrics.

 

Separate sheds to produce blended yarn knits and coloured yarn knits to avoid contamination.